Extreme® Performance 524 Insulated Service Door Specifications

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SECTION 08 33 00

INSULATED ROLLING SERVICE DOOR

524 EXTREME® PERFORMANCE INSULATED DOOR

GENERAL NOTES TO SPECIFIER:

THIS SPECIFICATION SECTION HAS BEEN PREPARED TO ASSIST DESIGN PROFESSIONALS IN THE PREPARATION OF PROJECT OR OFFICE MASTER SPECIFICATIONS. IT FOLLOWS GUIDELINES ESTABLISHED BY THE CONSTRUCTION SPECIFICATIONS INSTITUTE, AND THEREFORE MAY BE USED WITH MOST MASTER SPECIFICATION SYSTEMS WITH MINOR EDITING.

EDIT CAREFULLY TO SUIT PROJECT REQUIREMENTS. MODIFY AS NECESSARY AND DELETE ITEMS THAT ARE NOT APPLICABLE. VERIFY THAT REFERENCED SECTION NUMBERS AND TITLES ARE CORRECT. (NUMBERS AND TITLES REFERENCED ARE BASED ON MASTERFORMAT™ , 2004 EDITION).

THIS SECTION ASSUMES THE PROJECT MANUAL WILL CONTAIN COMPLETE DIVISION 01 DOCUMENTS INCLUDING SECTIONS 01 33 00 SUBMITTAL PROCEDURES, 01 62 00 PRODUCT OPTIONS, 01 25 13 PRODUCT SUBSTITUTION PROCEDURES, 01 66 00 PRODUCT STORAGE AND HANDLING REQUIREMENTS, 01 77 00 CLOSEOUT PROCEDURES, AND 01 78 00 CLOSEOUT SUBMITTALS. IF THE PROJECT MANUAL DOES NOT CONTAIN THESE SECTIONS, ADDITIONAL INFORMATION SHOULD BE INCLUDED UNDER THE APPROPRIATE ARTICLES.

THIS IS AN OPEN PROPRIETARY SPECIFICATION ALLOWING USERS THE OPTION OF APPROVING OTHER MANUFACTURERS WHICH COMPLY WITH THE CRITERIA SPECIFIED HEREIN.

NOTES TO THE SPECIFIER ARE CONTAINED IN BOXES AND SHOULD BE DELETED FROM FINAL COPY.

OPTIONAL ITEMS REQUIRING SELECTION BY THE SPECIFIER ARE ENCLOSED WITHIN BRACKETS, E.G.: [35] [40] [45]. IN CASES WHERE ONE OF THE OPTIONAL ITEMS IS A STANDARD FEATURE OF THE DOOR MODEL, IT IS LISTED IN THE FIRST POSITION. MAKE APPROPRIATE SELECTION AND DELETE OTHERS.

ITEMS REQUIRING ADDITIONAL INFORMATION ARE UNDERLINED, E.G.: ____________.

OPTIONAL PARAGRAPHS ARE SEPARATED BY A REDLINED "OR," E.G.:

OR

PART 1 GENERAL

1.1 SUMMARY

 

A. Section Includes: electric operated overhead rolling doors rated for high cycle and/or high speed use.

B. Related Sections:

  1. 05 50 00 Metal Fabrications. Door opening jamb and head members.
  2. 06 10 00 Rough Carpentry. Door opening jamb and head members.
  3. 08 31 00 Access Doors and Panels. Access doors.
  4. 08 70 00 Hardware. Padlocks. Masterkeyed cylinder.
  5. 09 91 00 Painting. Field painting.
  6. Division 26. Electrical wiring and conduit, fuses, disconnect switches, connection of operator to power supply, installation of control station and wiring, and connection to alarm system.

C. Products That May Be Supplied, But Are Not Installed Under This Section:

  1. Control Panel and Means of Activation
 

INCLUDE APPROPRIATE LANGUAGE BELOW, INCLUDING A REFERENCE TO SECTION 01 23 00 ALTERNATES, IF ROLLING COUNTER FIRE DOORS ARE INCLUDED IN ANY ALTERNATES, ADD SECTION 01 23 00 TO 1.1 B. DELETE IF NO ALTERNATES.

 

 

D. Alternates:

1.2 SYSTEM DESCRIPTION

 

 

A. Performance Requirements:

    1. Wind Loading: Supply doors to withstand up to 20 PSF maximum wind load.

      OR

    2. Wind Loading: Supply doors to withstand up to [ __ psf ( ___ Pa) design wind load. Consult factory for availability.
    1. Wind Loading: Supply doors to be operational up to 10 PSF maximum windload.
    1. Cycle Life:
      a. Design doors of construction for high cycle use of up to 500,000 cycles for the life of the product.
      b. Design doors of construction for high speed operation to achieve an operation speed of 24 inches per second open and 12 inches per second close.
     

1.3 SUBMITTALS

 

A. Reference Section 01 33 00 Submittal Procedures; submit the following items:

  1. Product Data.
  2. Shop Drawings: Include special conditions not detailed in Product Data. Show interface with adjacent work.
  3. Quality Assurance/Control Submittals:

a. Provide proof of manufacturer ISO 9001:2008 registration.

b. Provide proof of manufacturer and installer qualifications - see 1.4 below.

c. Provide manufacturer's installation instructions.

  1. Closeout Submittals:

a. Operation and Maintenance Manual.

b. Certificate stating that installed materials comply with this specification.

1.4 QUALITY ASSURANCE

A. Qualifications:

  1. Manufacturer Qualifications: ISO 9001:2008 registered and a minimum of five years experience in producing slatted coiling doors.
  2. Installer Qualifications: Manufacturer's approval.
 

1.5 DELIVERY STORAGE AND HANDLING

 

A. Reference Section 01 66 00 - Product Storage and Handling Requirements.

B. Follow manufacturer's instructions.

1.6 WARRANTY

 

A. Standard Warranty: Two years from date of shipment against defects in material and workmanship.

B. Maintenance: Submit for owner’s consideration and acceptance of a required preventative maintenance schedule and service agreement for installed products.

PART 2 PRODUCTS

2.1 MANUFACTURER

 

A. Manufacturer: Cornell Iron Works, Inc., Crestwood Industrial Park, Mountaintop, PA 18707. Telephone: (800) 233-8366, Fax: (800) 526-0841. Underwriters Laboratories, Inc. (UL), ISO 9001:2008 Registered.

INSERT NAME, ADDRESS, AND PHONE NUMBERS OF LOCAL DISTRIBUTOR BELOW.

    1. Distributor:

 

B. Model: EPD524

C. Substitutions: Reference Section 01 25 13 Product Substitution Procedures.

2.2 MATERIALS

A. The curtain is included as a component of the unitized barrel [D], curtain [B], and bracket assembly [E] which shall be skidded and banded securely for safe transport.

B. Curtain Slat Material: (Listed Exterior / Interior)

  1. Slats: 22/22 gauge AISI type 304 series stainless steel.
  2. Bottom Bar: Two 2x2x3/16 inch (50x50x3.2 mm) structural stainless steel angles.

    OR

    1. Slats: Galvanized Steel/Galvanized Steel: 22/22 gauge, interconnected strip steel slats conforming to ASTM A-653, to provide security and long term sustainability.
    2. Bottom Bar: Two 2x2x3/16 inch (50x50x3.2 mm) structural steel angles.
    3. Curtain shall be furnished with retractable anti-wear device not visible to the user installed at the Shaft Assembly to prolong curtain aesthetics.
    4. Fabricate interlocking sections with high strength nylon or cast iron endlocks on alternate slats each secured two 3/16" (4.76 mm) rivets. Windlock material as required based on system description and manufacturer’s recommendation. Provide windlocks as required to meet specified wind load.
    5. Slat Finish:

    a. Stainless Steel: No. 4 finish.

    OR

    a. CycleShield™ powder coating system with low coefficient of friction wear-resistance to include a galvanized base coat consistent with ASTM A-653, phosphate treated and bonderized for prime coat adhesion, with a [light gray] [tan] [white] [silver] baked-on polyester powder coat rust inhibiting paint with a minimum 2 mils (0.0508 mm) cured film thickness.

OR

a. CycleShield™ powder coating system with low coefficient of friction wear-resistance to include a galvanized base coat consistent with ASTM A-653, phosphate treated and bonderized for prime coat adhesion, with a [standard manufacturer powder coat color] [custom color] as selected by Architect baked-on polyester powder coat rust inhibiting paint with a minimum 2 mils (0.0508 mm) cured film thickness.

  1. Interior Slat Finish:
    a. Stainless steel: No. 4 finish.

OR

a. CycleShield™ powder coating system with low coefficient of friction wear-resistance to include a galvanized base coat consistent with ASTM A-653, phosphate treated and bonderized for prime coat adhesion, with a [light gray] [tan] [white] [silver] baked-on polyester powder coat rust inhibiting paint with a minimum 2 mils (0.0508 mm) cured film thickness.

OR


a. CycleShield™ powder coating system with low coefficient of friction wear-resistance to include a galvanized base coat consistent with ASTM A-653, phosphate treated and bonderized for prime coat adhesion, with a [standard manufacturer powder coat color] [custom color] as selected by Architect baked-on polyester powder coat rust inhibiting paint with a minimum 2 mils (0.0508 mm) cured film thickness.


  1. Bottom Bar Finish: Match curtain slats

a. Exterior Face: Match slats
b. Interior Face: Match slats


C. Guides: The guides shall consist of minimum 1/4" thick ASTM A36 structural steel angles bolted together with 1/2" fasteners to form a channel for the curtain to travel. Sealing, self lubricating UHMW anti-wear strips and block materials provided. Nylon brush weather stripping shall be furnished continuously along both legs of each guide. The wall angle portion shall be continuous and fastened to the surrounding structure with either minimum 1/2" fasteners or welds, both on 36" centers maximum.

  1. Finish:
    a. Steel: Phosphate treatment followed by a [light gray] [tan] [white] [silver] baked-on polyester powder coat rust inhibiting paint; minimum 2 mils (0.0508 mm) thickness.

    OR

    a. Steel: Phosphate treatment followed by a baked-on polyester powder coat rust inhibiting paint in a [standard manufacturer powder coat color] [custom color] as selected by Architect; minimum 2 mils (0.0508 mm) thickness.

 

D. Counterbalance Shaft Assembly:

  1. Barrel: Steel tubing capable of supporting curtain load with maximum deflection of 0.03 inches per foot (2.5 mm per meter) of width.
  2. Spring–less Design: System shall be designed to operate safely without the use of a counterbalance system. A Direct Connect Inertia Brake shall be mounted directly to the Drive Barrel shaft on the non-drive side to help prevent curtain free-fall. Engagement of the inertia brake shall disable the electrical control circuit. A chain driven inertia brake is not acceptable.
 

E. Brackets: Constructed of steel not less than 1/4” thick and shall be bolted to the wall angle with minimum 1/2” fasteners. The brackets are part of the coil box assembly. Both drive and tension brackets are to be furnished with precision ball bearings. The unitized barrel, bracket, and curtain unit to have a tension side access hatch feature to allow removal of barrel and bearing components for replacement or servicing.

  1. Steel Finish: Phosphate treatment followed by a dark bronze baked-on polyester powder coat; minimum 2.5 mils (0.065 mm) cured film thickness.
 

F. Hood: [24 gauge galvanized steel] [24 gauge stainless steel] with reinforced top and bottom edges.

  1. Finish:

a. Stainless steel: No. 4 finish

OR

a. Powder coating system to include a galvanized base coat consistent with ASTM A-653, phosphate treated and bonderized for prime coat adhesion, with a [light gray] [tan] [white][silver] baked-on polyester powder coat rust inhibiting paint with a minimum 2 mils (0.0508 mm) cured film thickness.

OR

a. Powder coating system to include a galvanized base coat consistent with ASTM A-653, phosphate treated and bonderized for prime coat adhesion, with a [standard manufacturer powder coat color] [custom color] as selected by Architect baked-on polyester powder coat rust inhibiting paint with a minimum 2 mils (0.0508 mm) cured film thickness.

F. Perimeter Sealing: To provide environmental separation and help prevent infiltration

  1. Bottom Bar: Sensing/weather edge with neoprene astragal extending full width of door bottom bar.
  2. Guides: Nylon brush seal on guides sealing against both sides of curtain.
  3. Lintel Seal: Nylon brush seal fitted at door header to impede air flow.
 

2.3 ACCESSORIES

SHOW NUMBER AND PLACEMENT OF VISION PANELS ON DRAWINGS. MINIMUM SPACING IS 6 INCHES (150 mm) APART, 12” (305 MM) IN FROM GUIDES. DELETE BELOW IF NOT REQUIRED.

A. Vision Panels: Acrylic panes set with double-sided foam glazing tape and fully contained within slat assembly provide ambient light and allow visibility of oncoming traffic. Refer to drawings for size, number and placement.

 

EXPOSED MOVING OPERATOR COMPONENTS LOWER THAN 8 FEET ABOVE FLOOR LEVEL THAT CREATE POSSIBLE PINCH POINTS ARE REQUIRED TO BE COVERED PER UL 325. SPECIFY AN OPERATOR COVER WHENEVER THIS FIELD CONDITION EXISTS.

B. Operator [and Full Bracket Mechanism] Cover: Provide [24 gauge galvanized steel] [24 gauge stainless steel] sheet metal cover to enclose exposed moving operating components at coil area of unit. Finish to match door hood.

2.4 OPERATION

A. Supply Pro-FDG operator consisting of SEW Eurodrive, 230V. 3 Phase, TEFC, brake motor/reducer with separate wall mounted control panel

 

MOST COMMON OPTIONAL CONTROL STATIONS FOR MOTORIZED COUNTER FIRE DOORS ARE LISTED BELOW; CONSULT CORNELL ARCHITECTURAL DESIGN SERVICES (800) 233-8366 EXT. 551 FOR OTHER OPTIONS. DELETE IF UNDESIRED.

    1. Control Station: Surface mounted, "Open/Close/Stop" push buttons; NEMA 1.

    OR

    1. Control Station: Flush mounted, "Open/Close/Stop" push buttons; NEMA 1B.

    OR

    1. Control Station: Surface mounted, "Open/Close" key switch with "Stop" push button; NEMA 1.

    OR

    1. Control Station: Flush mounted, "Open/Close" key switch with "Stop" push button; NEMA 1B.

      OR

    2. Control Station: Surface mounted, "Open/Close/Stop," push buttons with keyed lock-out, not masterkeyable; NEMA 4.
     

B. Provide Entrapment Protection: Provide the following primary entrapment protection device to enable momentary contact close operation

  1. Provide UL325-2010 compliant NEMA 4X photo eye sensors consisting of a transmitter and receiver that are to be mounted within 6” (152.4 mm) of the floor, projecting an IR beam across the entire width of the door. Interruption of beam before door fully closes shall cause door to immediately stop downward travel and reverse direction to the fully opened position. Electrical contractor to provide low voltage wiring from the transmitter and receiver to the door operator.

C. Sensing/Weather Edge: Provide automatic reversing control and secondary entrapment protection by an automatic sensing switch within neoprene or rubber astragal extending full width of door bottom bar.

  1. Provide a wireless electric sensing edge connection to motor operator eliminating the need for a physical traveling electric cord connection between bottom bar sensing edge device and motor operator. Contact before door fully closes shall cause door to immediately stop downward travel and reverse direction to the fully opened position.

 

MOST COMMON ADDITIONAL OPTIONS ARE LISTED BELOW; AVAILABLE IN ANY COMBINATION; CONSULT CORNELL ARCHITECTURAL DESIGN SERVICES (800) 233-8366 EXT. 551 FOR DETAILS. DELETE IF NOT DESIRED.

 

D. Control & Drive System Options. Activation devices (motion detector, induction loop, additional photo eyes, etc.), Sensing devices (light curtains, presence sensor, additional photo eyes, etc.), Annunciators (horn, strobe, beacon, etc.), two-door interlocks, long distance wiring and additional monitoring controls.

     

PART 3 EXECUTION

3.1 EXAMINATION

 

A. Examine substrates upon which work will be installed and verify conditions are in accordance with approved shop drawings.

B. Coordinate with responsible entity to perform corrective work on unsatisfactory substrates.

C. Commencement of work by installer is acceptance of substrate.

3.2 INSTALLATION

 

A. General: Install door and operating equipment with necessary hardware, anchors, inserts, hangers and supports.

INCLUDE NFPA 105 WHEN LABELED SMOKE PROTECTION IS REQUIRED - MODEL ERC11 UNITS.

B. Comply with [NFPA 80] [NFPA 80 and NFPA 105] and follow manufacturer's installation instructions.

3.3 ADJUSTING

 

A. Following completion of installation, including related work by others, lubricate, test, and adjust doors for ease of operation, free from warp, twist, or distortion.

3.4 FIELD QUALITY CONTROL

A. Site Test: Test doors for normal operation and automatic closing. Coordinate with authorities having jurisdiction to witness test and sign Drop Test Form.

3.5 CLEANING

A. Clean surfaces soiled by work as recommended by manufacturer.

B. Remove surplus materials and debris from the site.

3.6 DEMONSTRATION

 

A. Demonstrate proper operation to Owner's Representative.

B. Instruct Owner's Representative in maintenance procedures.

END OF SECTION

 


Copyright ©2008 Cornell Iron Works, Inc. All rights reserved.

24 Elmwood Ave., Mountaintop, PA 18707 | Tel 800.233.8366 | Fax 800.526.0841 | Email cornell@cornelliron.com

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