Rolling Fire Shutter with M100 Tube Motor Operation Specifications
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SECTION 08 33 00
ROLLING FIRE SHUTTER with M100 FIREGARD TUBE MOTOR OPERATION/
SMOKESHIELD® ROLLING FIRE SHUTTER
GENERAL NOTES TO SPECIFIER:
THIS SPECIFICATION SECTION HAS BEEN PREPARED TO ASSIST DESIGN PROFESSIONALS IN THE PREPARATION OF PROJECT OR OFFICE MASTER SPECIFICATIONS. IT FOLLOWS GUIDELINES ESTABLISHED BY THE CONSTRUCTION SPECIFICATIONS INSTITUTE, AND THEREFORE MAY BE USED WITH MOST MASTER SPECIFICATION SYSTEMS WITH MINOR EDITING.
EDIT CAREFULLY TO SUIT PROJECT REQUIREMENTS. MODIFY AS NECESSARY AND DELETE ITEMS THAT ARE NOT APPLICABLE. VERIFY THAT REFERENCED SECTION NUMBERS AND TITLES ARE CORRECT. (NUMBERS AND TITLES REFERENCED ARE BASED ON MASTERFORMAT™ , 2004 EDITION).
THIS SECTION ASSUMES THE PROJECT MANUAL WILL CONTAIN COMPLETE DIVISION 01 DOCUMENTS INCLUDING SECTIONS 01 33 00 SUBMITTAL PROCEDURES, 01 62 00 PRODUCT OPTIONS, 01 25 13 PRODUCT SUBSTITUTION PROCEDURES, 01 66 00 PRODUCT STORAGE AND HANDLING REQUIREMENTS, 01 77 00 CLOSEOUT PROCEDURES, AND 01 78 00 CLOSEOUT SUBMITTALS. IF THE PROJECT MANUAL DOES NOT CONTAIN THESE SECTIONS, ADDITIONAL INFORMATION SHOULD BE INCLUDED UNDER THE APPROPRIATE ARTICLES.
THIS IS AN OPEN PROPRIETARY SPECIFICATION ALLOWING USERS THE OPTION OF APPROVING OTHER MANUFACTURERS WHICH COMPLY WITH THE CRITERIA SPECIFIED HEREIN.
NOTES TO THE SPECIFIER ARE CONTAINED IN BOXES AND SHOULD BE DELETED FROM FINAL COPY.
OPTIONAL ITEMS REQUIRING SELECTION BY THE SPECIFIER ARE ENCLOSED WITHIN BRACKETS, E.G.: [35] [40] [45]. IN CASES WHERE ONE OF THE OPTIONAL ITEMS IS A STANDARD FEATURE OF THE DOOR MODEL, IT IS LISTED IN THE FIRST POSITION. MAKE APPROPRIATE SELECTION AND DELETE OTHERS.
ITEMS REQUIRING ADDITIONAL INFORMATION ARE UNDERLINED, E.G.: ____________.
OPTIONAL PARAGRAPHS ARE SEPARATED BY A REDLINED "OR," E.G.:
OR
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes: Electric tube motor operated automatic closing rolling [counter fire doors] [counter fire doors with SmokeShield® leakage rated assembly label].
B. Related Sections:
- 05 50 00 Metal Fabrications. Door opening jamb and head members.
- 06 10 00 Rough Carpentry. Door opening jamb and head members.
- 08 31 00 Access Doors and Panels. Access doors.
- 08 70 00 Hardware. Padlocks. Masterkeyed cylinder.
- 09 91 00 Painting. Field painting.
- Division 26. Electrical wiring and conduit, fuses, disconnect switches, connection of operator to power supply, installation of control station and wiring, and connection to alarm system.
C. Products That May Be Supplied, But Are Not Installed Under This Section:
- Control station.
- Key test station.
- Smoke/heat detectors.
- Annunciator.
- Smart Control panel for tube motor.
INCLUDE APPROPRIATE LANGUAGE BELOW, INCLUDING A REFERENCE TO SECTION 01 23 00 ALTERNATES, IF ROLLING COUNTER FIRE DOORS ARE INCLUDED IN ANY ALTERNATES, ADD SECTION 01 23 00 TO 1.1 B. DELETE IF NO ALTERNATES.
D. Alternates:
1.2 SYSTEM DESCRIPTION
A. Performance Requirements:
IF LABELED SMOKE PROTECTION IS NOT DESIRED OR REQUIRED, THEN DELETE LINE ITEM "2" BELOW.
- All rolling counter fire doors shall be constructed in accordance with testing agency requirements and shall bear a [1 1/2 hr] [3/4 hr] rating label.
- Provide doors with testing agency label for “Leakage Rated Assembly” or “S” label.
a. Comply with NFPA 105 air leakage requirements.
b. Pass UL test procedure 1784.
1.3 SUBMITTALS
A. Reference Section 01 33 00 Submittal Procedures; submit the following items:
- Product Data.
- Shop Drawings: Include special conditions not detailed in Product Data. Show interface with adjacent work.
- Quality Assurance/Control Submittals:
a. Provide proof of manufacturer ISO 9001:2008 registration.
b. Provide proof of manufacturer and installer qualifications - see 1.4 below.
c. Provide manufacturer's installation instructions.
- Closeout Submittals:
a. Operation and Maintenance Manual.
b. Certificate stating that installed materials comply with this specification.
1.4 QUALITY ASSURANCE
A. Qualifications:
- Manufacturer Qualifications: ISO 9001:2008 registered and a minimum of five years experience in producing counter fire doors [and smoke control] units of the type specified.
- Installer Qualifications: Manufacturer's approval.
1.5 DELIVERY STORAGE AND HANDLING
A. Reference Section 01 66 00 - Product Storage and Handling Requirements.
B. Follow manufacturer's instructions.
1.6 WARRANTY
A. Standard Warranty: Two years from date of shipment against defects in material and workmanship.
B. Maintenance: Submit for owner’s consideration and acceptance of a maintenance service agreement for installed products.
PART 2 PRODUCTS
2.1 MANUFACTURER
A. Manufacturer: Cornell Iron Works Enterprise, Crestwood Industrial Park, Mountaintop, PA 18707. Telephone: (800) 233-8366, Fax: (800) 526-0841. Underwriters Laboratories, Inc. (UL), ISO 9001:2008 Registered.
INSERT NAME, ADDRESS, AND PHONE NUMBERS OF LOCAL DISTRIBUTOR BELOW.
- Distributor:
USE MODEL ERC10 FOR LABELED FIRE PROTECTION WITHOUT SMOKE CONTROL. USE MODEL ERC11 FOR LABELED SMOKE AND FIRE PROTECTION.
B. Model: [ERC10] [ERC11]
C. Substitutions: Reference Section 01 25 13 Product Substitution Procedures.
2.2 MATERIALS
A. Curtain:
- Slats: No. 10 (1-1/4” high by 3/8” deep) interconnected flat-faced slats constructed of 22 gauge, ASTM A 653, Commercial Quality, galvanized steel with tubular steel bottom bar measuring 2” high by 1-1/4” deep.
- Slats: No. 10 (1-1/4” high by 3/8” deep), interlocked flat-faced slats constructed of 22 gauge AISI type 304 series stainless steel with tubular stainless steel bottom bar measuring 2” high by 1-1/4” deep.
- Slat Finish:
OR
a. GalvaNex™ Coating System to include an ASTM A 653 galvanized base coating treated with dual process rinsing agents in preparation of a chemical bonding, [light gray] [tan] [white] baked-on polyester base coat and a [light gray] [tan] [white] baked-on polyester finish coat. The scientific organic material composition and chemical bonding process of GalvaNex™ produces a superior finish against corrosion and abrasion. GalvaNex™ components include a limited two year finish warranty.
OR
a. GalvaNex™ Coating System and phosphate treatment followed by baked-on polyester powder coat, [color as selected by Architect from manufacturer's standard color range] [custom color as selected by Architect]; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
OR
a. Stainless Steel: No. 4 finish.
- Bottom Bar Finish:
a. Steel: Phosphate treatment followed by baked-on [dark bronze] [gray] [tan] [white] polyester powder coat; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
OR
a. Steel: ASTM A 123, Grade 85 zinc coating, hot-dip galvanized.
OR
a. Steel: Phosphate treatment followed by baked-on polyester powder coat, [color as selected by Architect from manufacturer's standard color range] [custom color as selected by Architect]; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
OR
a. Stainless Steel: No. 4 finish.
B. Guides:
- Steel: 12 gauge formed shapes.
- Stainless Steel: 12 gauge formed shapes.
- Finish:
OR
a. Steel: Phosphate treatment followed by baked-on [dark bronze] [gray] [tan] [white] polyester powder coat; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
OR
a. Steel: ASTM A 123, Grade 85 zinc coating, hot-dip galvanized.
OR
a. Steel: Phosphate treatment followed by baked-on polyester powder coat, [color as selected by Architect from manufacturer's standard color range] [custom color as selected by Architect]; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better. .
OR
a. Stainless Steel: No. 4 finish.
C. Counterbalance Shaft Assembly:
- Barrel: Steel pipe capable of supporting curtain load with maximum deflection of 0.03 inches per foot of width
- Spring Balance: Oil-tempered, heat-treated steel helical torsion spring assembly designed for proper balance of door. Provide wheel for applying and adjusting spring torque.
D. Brackets: Fabricate from reinforced 11 gauge steel plate with permanently lubricated ball or roller bearings at rotating support points to support counterbalance shaft assembly and form end closures.
- Finish:
a. Steel: Phosphate treatment followed by baked-on [dark bronze] [gray] [tan] [white] polyester powder coat; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
OR
a. Steel: ASTM A 123, Grade 85 zinc coating, hot-dip galvanized.
OR
a. Steel: Phosphate treatment followed by baked-on polyester powder coat, [color as selected by Architect from manufacturer's standard color range] [custom color as selected by Architect]; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
E. Hood and operator and governing mechanism covers: [24 gauge galvanized steel] [24 gauge stainless steel] with reinforced top and bottom edges. Provide steel intermediate support brackets as required to prevent excessive sag.
- Finish:
a. GalvaNex™ Coating System to include an ASTM A 653 galvanized base coating treated with dual process rinsing agents in preparation of a chemical bonding, [light gray] [tan] [white] baked-on polyester base coat and a [light gray] [tan] [white] baked-on polyester finish coat. The scientific organic material composition and chemical bonding process of GalvaNex™ produces a superior finish against corrosion and abrasion. GalvaNex™ components include a limited two year finish warranty.
OR
a. GalvaNex™ Coating System and phosphate treatment followed by baked-on polyester powder coat, [color as selected by Architect from manufacturer's standard color range] [custom color as selected by Architect]; minimum 2 mils cured film thickness; ASTM D-3363 pencil hardness: H or better.
OR
a. Stainless steel: No. 4 finish
INCLUDE THE FOLLOWING SMOKE SEALS WHEN LABELED SMOKE PROTECTION IS REQUIRED - MODEL ERC11 UNITS. CHECK CODE FOR SMOKE DETECTOR AND ALARM SYSTEM TIE-IN REQUIREMENTS. DELETE ITEM "F" IF NOT REQUIRED.
F. Smoke Seals:
- Bottom Bar: [UL Tested fire astragal seal.] [Combination smoke seal/sensing edge.]
- Guides and Head: Replaceable, UL Listed, nylon pile smoke seals sealing against fascia side of curtain.
2.3 ACCESSORIES
MOTOR OPERATION LOCKS THE DOOR SHAFT IN PLACE, THUS NO ADDITIONAL LOCKING IS PROVIDED AS STANDARD. ADDITIONAL/OPTIONAL LOCKING METHODS ARE LISTED BELOW. DELETE LOCKING WHEN ADDITIONAL LOCKING IS NOT REQUIRED.
A. Locking:
- Padlockable thumbturn locks on coil side of bottom bar extending lock bar into slots in guides. Provide guide mounted interlock switches to prevent motor operation when locks are engaged
OR
- Masterkeyable cylinder operable from [coil] [fascia] [both] side[s] of bottom bar. Provide guide mounted interlock switches to prevent motor operation when locks are engaged.
PLASTIC LAMINATE COUNTERTOPS ARE AVAILABLE FOR OPENINGS UP TO 14'-0" WIDE. 12" MINIMUM SILL DEPTH; 36" MAXIMUM SILL DEPTH.
B. Countertop: 1 1/2 Hour UL Labeled, 1 5/8" (41 mm) thick, plastic laminate covered, size and configuration made for opening size and wall construction. Color as selected by Architect from standard range of Wilson Art or Formica plastic laminates.
D. [Photoelectric Smoke/Heat Detector] [Ionization Smoke Detector]: UL listed.
2.4 OPERATION
A. M100 Series Tube Motor Operated: Supply Electric Tube Motor Operator - rated for a maximum of 10 cycles per day, cULus recognized, rated (50nm) or (100nm) as recommended by door manufacturer for size and type of door, 115 Volts, 1 Phase, 60 Hertz. Provide complete with electric tube motor, maintenance free electric brake, emergency manual crank hoist and control station(s). Motor shall be protected against overload with an auto-reset thermal sensing device. Operator shall be equipped with an emergency manual crank hoist assembly that safely cuts operator power when engaged. A disconnect chain shall not be required to engage or release the manual crank hoist. Operator shall be capable of 10-14 RPM. Fully adjustable, mechanical internal worm limit switch mechanism shall synchronize the operator with the door.
Automatic closure shall be activated by [a local smoke/fire detector] [a central smoke/fire alarm system].
Doors shall maintain an average closing speed of not more than 12” per second during automatic closing. When automatic closure is activated, electric sensing edge and push button are inoperable.
Doors shall be fail-safe and close upon power failure.
Resetting of spring tension or mechanical dropouts shall not be required. Upon restoration of power and/or clearing of the alarm signal, doors shall immediately reset by opening with the push button.
The electrical contractor shall mount the control station(s) and supply the appropriate disconnect switch, all conduit and wiring per the overhead door wiring instructions.
MOST COMMON CONTROL STATIONS ARE LISTED BELOW; CONSULT CORNELL ARCHITECTURAL DESIGN SERVICES (800) 233-8366 EXT. 551 FOR OTHER OPTIONS.
- Control Station: Flush mounted, Rocker Switch; NEMA 1
OR
- Control Station: Flush mounted, Designer Switch; NEMA 1
OR
- Control Station: Flush mounted, Toggle Switch; NEMA 1
OR
- Control Station: Flush mounted, "Open/Close/Stop" push buttons; NEMA 1B.
- Control Station: Surface mounted, "Open/Close/Stop" push buttons; NEMA 1.
- Control Station: Flush mounted, "Open/Close" key switch with "Stop" push button; NEMA 1B.
OR
OR
OPTIONAL WALL MOUNTED KEY CONTROL STATIONS ARE AVAILABLE TO TEST THE DOOR’S AUTOMATIC CLOSING SYSTEM. DELETE IF NOT DESIRED.
- Key Test Station: Flush mounted, NEMA 1.
OR
- Key Test Station: Surface mounted, NEMA 4.
CONSTANT PRESSURE CLOSE OPERATION IS STANDARD AND RECOMMENDED FOR M100 TUBE MOTOR OPERATED COUNTER FIRE DOOR UNITS. AN ELECTRIC SENSING EDGE IS REQUIRED TO ENABLE MOMENTARY CONTACT CLOSE OPERATION. PROVIDE DESIRED FUNCTIONALITY FROM “B” BELOW.
B. Provide operator to function with constant pressure close operation.
OR
B. Provide operator to function with constant pressure close operation.
- Provide a 2-wire electric sensing/weather edge seal extending full width of door bottom bar. Contact before door fully closes shall cause door to immediately stop downward travel and reverse direction to the fully opened position. Provide a [retracting safety cord and reel] [self-coiling cable] connection to control circuit.
C. Wall mounted electro-magnetic clutch control panel: Accepts 24 VDC from fire alarm control panel or 115 or 24 VAC input power and N/C contact from alarm system or local detector(s). Activation by alarm or power failure initiates automatic counter fire door closing.
D. Automatic Closing and Speed Governor Mechanism:
- M100 FireGard™ Tube Motor Operating System:
a. Activation: [Local smoke and heat detectors] [Central alarm system] or power outage.
b. Operation: Electric clutch shall disengage the operator drive mechanism and cause the door to close upon signal from [local smoke and heat detectors] [a central alarm system] or power outage.
c. Closing Speed: Governing device controls closing speed not to exceed 12 inches per second.
d. Reset Procedure: Operation of “open” control station after alarm is cleared and/or power is restored; resetting of spring tension or mechanical dropouts shall not be required.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine substrates upon which work will be installed and verify conditions are in accordance with approved shop drawings.
B. Coordinate with responsible entity to perform corrective work on unsatisfactory substrates.
C. Commencement of work by installer is acceptance of substrate.
3.2 INSTALLATION
A. General: Install door and operating equipment with necessary hardware, anchors, inserts, hangers and supports.
INCLUDE NFPA 105 WHEN LABELED SMOKE PROTECTION IS REQUIRED - MODEL ERC11 UNITS.
B. Comply with [NFPA 80] [NFPA 80 and NFPA 105] and follow manufacturer's installation instructions.
3.3 ADJUSTING
A. Following completion of installation, including related work by others, lubricate, test, and adjust doors for ease of operation, free from warp, twist, or distortion.
3.4 FIELD QUALITY CONTROL
A. Site Test: Test doors for normal operation and automatic closing. Coordinate with authorities having jurisdiction to witness test and sign Drop Test Form.
3.5 CLEANING
A. Clean surfaces soiled by work as recommended by manufacturer.
B. Remove surplus materials and debris from the site.
3.6 DEMONSTRATION
A. Demonstrate proper operation to Owner's Representative.
B. Instruct Owner's Representative in maintenance procedures.
END OF SECTION